Cross-Border Duty Strategies to Save Your DTC Brand Millions in 2025

When the U.S. removed its $800 de minimis threshold, DTC brands lost millions overnight. Here’s how to protect your margins in 2025.
November 13, 2025

How DTC brands lost millions to cross-border duties in 2025

When the U.S. eliminated its $800 de minimis exemption on August 29, 2025, DTC brands worldwide felt it immediately. Suddenly, even low-value orders shipped to the U.S. triggered new import taxes. Duties that once felt small or invisible became a meaningful share of total landed cost, creating a direct hit to profit margins and cash flow.

A typical DTC skincare brand shipping from Asia to U.S. customers may now face duty rates up to 25%, depending on the HTS classification and applicable Section 301 tariffs. These unexpected costs force brands to either absorb the expense or pass it to customers.

Key terms to know:

  • Duties: Government-imposed taxes on imported goods
  • Tariffs: Another term for import duties, often used interchangeably
  • Landed cost: The total price including product cost, shipping, duties, and taxes
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What the end of de minimis means for your bottom line

De minimis is the value threshold below which imports can enter a country duty-free. The U.S. removed its $800 threshold, while most other countries still set far lower limits between $20 and $150.

Before this change, a $200 product shipped directly to U.S. customers entered duty-free. Now that same product can face $30 to $50 in duties, depending on its category.

Here’s how a typical product’s economics change:

Cost Component Before De Minimis Change After De Minimis Change
Product Cost $50 $50
Shipping $10 $10
Duties (0% vs 15%) $0 $7.50
Total Landed Cost $60 $67.50
Profit Impact - -12.5% margin reduction

At scale, that $7.50 per unit locks up working capital. A brand shipping 10,000 units per month now has $75,000 less cash available to reinvest.

Who got hit the hardest — and why
  • Drop-shippers: Now pay duties on every parcel shipped directly from overseas suppliers.
  • Low-margin brands: Margins under 15% can disappear entirely.
  • High-volume/low-value sellers: Duty costs often exceed profit per item.
  • Postal shippers: Lost their cost advantage as postal shipments now face full duties.

How direct-from-manufacturer shipping cuts duty costs

Duty engineering” involves legally structuring your supply chain to minimize import taxes. This strategy focuses on three key variables: where you manufacture, how you ship, and when duties are paid.

By shipping directly from manufacturers in strategic locations, brands can combine VAT refunds, lower-duty manufacturing options, duty deferral, and duty-efficient routing to meaningfully reduce their overall duty burden — something traditional hub-and-spoke models cannot achieve.

See examples of SHEIN and Temu
  • Manufacturing location optimization: Shift production to countries with favorable trade agreements or lower duty rates.
  • Just-in-time fulfillment: Ship only what sells to reduce upfront duty payments on unsold inventory.
  • Multi-node distribution: Route orders through duty-efficient locations based on customer destination.
Why bonded warehouses save 13% on every order

Bonded warehouses allow goods to be stored without paying import duties until export. China applies a 13% VAT rate on most goods, according to PWC’s Worldwide Tax Summaries. Exporters can reclaim this VAT when goods enter bonded channels, reducing cost of goods and duty base.

Bonded warehouses also defer duties until each item ships to the customer, freeing up working capital.

Learn the difference between bonded and non-bonded warehouse
Strategic fulfillment locations that slash duty exposure

The right fulfillment location can make as much difference as the right product category.

Region Served Optimal Locations Key Advantages
U.S. customers Mexico, Vietnam Mexico: Zero duties under USMCA; Vietnam: Reduced MFN tariff rates for many categories
EU customers Turkey, UK Turkey: Duty-free access to EU market; UK: Preferential trade arrangements with EU
Global reach Singapore, Hong Kong Hong Kong: No import duties on most goods; Singapore: Network of 27+ free trade agreements 

Suggested reading: A deep dive into why Vietnam has become the top diversification hub for DTC brands, including MFN tariff advantages, FTA access, and direct-fulfillment readiness.

DDP vs DDU: which strategy maximizes profit and cash-flow

Delivered Duty Paid (DDP) means the seller pays all duties before delivery.

Delivered Duty Unpaid (DDU) means the customer pays duties upon arrival.

DDP reduces surprise fees and improves fulfillment consistency by showing the full landed cost upfront. DDU lowers upfront costs but risks refusals and higher customer service burden when duties appear at delivery.

According to Baymard Institute’s 2025 survey of U.S. online shoppers, 39% abandon checkout because of extra costs (shipping, taxes, duties) and 14% abandon when they cannot see the total order cost upfront. Both issues are common with DDU shipments, where duties are revealed only at delivery.

Suggested reading: If you want a deeper breakdown of how landed cost is calculated, see our guide.

Duty timing vs duty rates: when you pay matters as much as how much you pay

Many brands focus only on what duty rate they pay, not when they must pay. Using bonded warehouses, foreign-trade zones (FTZs) or duty-deferral programs allows you to delay duty payments until the goods sell or are released, improving cash-flow and reducing the inventory financing burden.

Just-in-time fulfillment, smaller initial imports for season launches, and alignment of customs entries with revenue cycles let you better match duty outflows with inbound revenue.

Duty-calculation tools that boost checkout performance

Accurate landed cost calculation and transparent duties disclosure make a big difference. A typical approach:

  • HS-code classification engines help identify correct duty categories.
  • Landed cost calculators display total price (product + shipping + duties/taxes) at checkout so customers know exactly what they will pay.
  • Dynamic routing selects the fulfillment node with the lowest effective duty.

When duties are included upfront, shoppers are less likely to abandon carts due to hidden fees.

Ready to optimize your cross-border duty strategy?
Talk to our team about implementing these tools with Portless

FAQs

How do cross-border duties specifically impact DTC brand cash flow?
Duties tie up cash in advance of sales, often requiring payment 30-90 days before you can sell the inventory. This creates a working capital gap that limits your ability to invest in marketing or product development.

Can DTC brands claim back duties paid on returned international orders?
Yes, through duty drawback programs, but the process requires detailed documentation and typically takes 6-12 months to process. Most brands find it's only worth pursuing for high-value returns.

How quickly can a DTC brand implement these duty reduction strategies?
Immediate savings start with your next shipment when using bonded warehouses or optimized routing. Trade agreement benefits may take 30-60 days to implement fully as you adjust supply chain documentation.

What specific documentation do DTC brands need to qualify for preferential duty rates?
You need certificates of origin, manufacturing records that prove compliance with rules of origin, and proper HS code classification. These must be maintained for at least five years after importation.

How can DTC brands calculate the ROI of switching to a DDP shipping model?
Compare the improvement in conversion that typically comes from showing full landed cost upfront, along with reduced refusals and customer service burden

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